Anaphite claims breakthrough might minimize 7 million tonnes of CO2 from battery manufacturing
Bristol-based battery expertise startup Anaphite has unveiled impartial evaluation exhibiting its dry coating expertise might dramatically scale back carbon emissions from world battery manufacturing. The corporate introduced on November 6, 2025, that its modern strategy to electrode manufacturing might save 7 million tonnes of CO2 yearly and assist authentic tools producers meet more and more stringent EU Battery Passport rules.
The impartial lifecycle sustainability evaluation examined Anaphite’s dry coating expertise platform for manufacturing battery electrodes. In keeping with the evaluation, the dry coating course of “can considerably scale back carbon emissions by 3.57 kg CO2 eq. per kWh of cell capability” when in comparison with conventional moist coating strategies used for over 90 % of worldwide lithium-ion electrode manufacturing.
The expertise eliminates the necessity for energy-intensive ovens required in typical moist coating processes, which presently dominate battery electrode manufacturing on an enormous scale. Anaphite’s patented platform combines important dry coating elements right into a single engineered materials, particularly designed for high-speed manufacturing strains. When paired with the corporate’s dry coating course of, this strategy solves a vital problem that has prevented widespread adoption of extra sustainable manufacturing strategies.
“Moist coating of electrodes is nicely confirmed, however producers need to obtain dry coating due to the carbon footprint enhancements scale gives,” mentioned Anaphite CEO Joe Stevenson. He emphasised that the expertise addresses each environmental considerations and the sensible manufacturing challenges which have traditionally restricted dry coating adoption.
The announcement comes as battery producers face mounting strain to cut back their environmental impression. The UK Authorities’s Division for Enterprise and Commerce just lately funded an Superior Propulsion Centre UK mission involving Anaphite’s expertise, which discovered potential carbon financial savings “equal to round 7 million tonnes if utilized to annual world battery manufacturing.” With world battery demand anticipated to double by 2030 and electrical automobiles projected to succeed in 670 million by 2025, accounting for roughly 1.9 TWh in battery manufacturing, the corporate argues that adopting dry coating expertise has change into important for sustainable electrification.
Battery Passport necessities from the EU, set to take impact in 2027, will mandate that producers quantify the whole carbon footprint of every battery by means of ISO-compliant Life Cycle Evaluation. These rules might create market entry restrictions and fines for non-compliant producers, probably accelerating trade adoption of lower-emission manufacturing applied sciences like Anaphite’s dry coating platform.
